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快速换模中的内部设置与外部设置

1960
  • Shigeo Shingo
工业工程中快速换模 (SMED) 方法的外部设置操作。

(图片仅供参考)

这 铁匠 方法论 fundamentally distinguishes between internal and external setup operations. Internal setup activities can only be performed when a machine is stopped, such as the usual example of mounting a new die. External setup activities can be completed while the machine is still running, like pre-heating tools or fetching the next die. The primary goal is to convert internal setup time to external.

The distinction between internal and external setup is the cornerstone of the 铁匠 system. Before its formalization, changeover processes were often treated as a monolithic block of time where the machine was unproductive. Shigeo Shingo’s critical insight was to analyze every single action taken during a changeover and categorize it. Internal setup (Internal Exchange of Die or IED) includes any task that absolutely requires the machine to be shut down. Examples include unbolting the old tool, cleaning the machine bed, and securing the new tool. External setup (External Exchange of Die or OED) encompasses all preparatory and post-processing tasks that can be performed while the machine is still producing the last batch. This includes transporting the next die to the machine, pre-heating molds, preparing clamps and bolts, and moving the finished parts away. The initial stages of a SMED implementation focus heavily on identifying and separating these activities. A simple checklist is often the first tool used. By meticulously preparing all necessary tools, parts, and conditions beforehand (externalizing the setup), the time the machine is actually stopped (internal setup) can be dramatically reduced. This conceptual separation is what enables the subsequent, more technical steps of converting and streamlining.

UNESCO Nomenclature: 3307
– Industrial technology

类型

抽象系统

中断

重大的

用法

广泛使用

前体

  • 弗雷德里克·温斯洛·泰勒的时间和动作研究
  • Frank 和 Lillian Gilbreth 的运动分析(Therbligs)
  • 亨利·福特的流水线生产原则
  • Toyota production system (TPS) 发展

应用程序

专利:

NA

潜在创新理念

  • 用于模具运输的自动导引车(AGV)
  • 根据生产计划准备工具包的智能工具柜
  • 用于复杂换型流程的增强现实指南
  • iot sensors to monitor tool pre-heating status remotely
  • 采用快速连接夹具的模块化机器设计
  • 利用人工智能视频分析技术自动识别和分类设置活动
  • 用于特定换型作业的定制夹具和工装的3D打印
  • 数字孪生 simulations to practice and optimize changeover sequences offline
  • 用于标准化设置任务的机器人流程自动化
  • 换型工具的预测性维护警报
Related to: SMED, internal setup, external setup, changeover, 精益制造, Shigeo Shingo, IED, OED, process improvement, industrial engineering.

历史背景

快速换模中的内部设置与外部设置

1960
1960
1960
1960
1962-10-09
1964
1970
1960
1960
1960
1960
1962
1963
1965-12-21
1970

(如果日期未知或不相关,例如“流体力学”,则提供其显著出现的近似估计)

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