Aqueous Film-Forming Foam (AFFF)

Heijunka is the principle of production leveling or smoothing within the Toyota Production System. It involves averaging out the production volume and mix over a fixed period to eliminate peaks and valleys in workload. This creates a predictable and stable manufacturing environment, which is a prerequisite for implementing Just-in-Time (JIT) and standardized work effectively.

Chemical Vapor Deposition (CVD) is a coating process where a substrate is exposed to one or more volatile chemical precursors. These precursors react or decompose on the substrate's surface in a reaction chamber, producing a high-purity, high-performance solid thin film or coating. Temperature and pressure are critical process parameters that control the deposition rate and film quality.

A conformal coating is a thin, protective polymeric film applied to a printed circuit board (PCB) that 'conforms' to the contours of the board and its components. Its primary purpose is to protect the electronic circuits from harsh environmental conditions such as moisture, dust, chemicals, and extreme temperatures, thereby increasing the reliability and lifespan of the device.

The use of computer systems to assist in the creation, modification, analysis, or optimization of a design. CAD software allows product designers and engineers to create precise 2D and 3D models, replacing manual drafting. This technology dramatically increases productivity, improves the quality of design, and facilitates better communication through detailed visualizations and simulations.

Passive solar design is a building design strategy that uses a building's components—walls, floors, windows, and orientation—to collect, store, reflect, and distribute solar energy in the form of heat in the winter and reject solar heat in the summer. Unlike active solar heating systems, it does not involve the use of mechanical and electrical devices.

Time-of-Flight Diffraction (TOFD) is a highly accurate ultrasonic technique for flaw detection and sizing. It uses separate transmitting and receiving probes. Instead of measuring the amplitude of a strong reflection from the face of a flaw, TOFD measures the arrival time of the much weaker waves diffracted from the flaw's upper and lower tips, enabling precise through-wall size measurement.

Takt time is a theoretical calculation representing the pace of customer demand (\(Available Time \div Demand\)). In contrast, cycle time is an empirical measurement of the actual time taken to complete one unit of work at a specific process step. A core principle of lean manufacturing is to ensure that cycle time is consistently less than or equal to Takt time.

The Toyota Production System is founded on the complete elimination of waste, categorized into 7 types, 3 main being described here: Muda (non-value-adding work), Muri (overburden), and Mura (unevenness). While Muda is the most commonly discussed, TPS recognizes that Muri and Mura are often the root causes of Muda and must be addressed first to achieve a truly lean system.

Good Manufacturing Practice (GMP) is a system of regulations and guidelines ensuring that pharmaceutical products are consistently produced and controlled according to quality standards. It covers all aspects of production, from the starting materials, premises, and equipment to the training and personal hygiene of staff. GMP is designed to minimize the risks involved in any pharmaceutical production.

Spin welding is a friction welding technique for joining thermoplastic parts with circular joint interfaces. One part is held stationary while the other rotates at high speed. The parts are then brought together under pressure, and the resulting friction generates sufficient heat to melt the interface. The rotation is stopped, and pressure is maintained or increased until the weld solidifies.

FTA is a top-down, deductive failure analysis technique. It starts with a potential undesired event (the "top event") and uses Boolean logic gates (AND, OR, etc.) to determine the combinations of component failures or human errors that could cause it. It provides a graphical model for understanding and quantifying system risk, identifying critical failure paths.

Ultrasonic welding joins plastics using high-frequency acoustic vibrations, typically between 15 kHz and 70 kHz. The vibrations are applied to parts clamped under pressure, generating intense frictional heat at their interface. This localized heat rapidly melts the thermoplastic. Once the vibration ceases, the molten material solidifies under pressure, creating a strong, solid-state weld without the need for adhesives or fasteners.

Solid modeling in CAD represents objects as unambiguous, voluminous 3D shapes. Two primary techniques dominate: Boundary Representation (B-rep), which defines a solid by its bounding surfaces (faces, edges, vertices), and Constructive Solid Geometry (CSG), which builds complex shapes by applying Boolean operations (union, subtract, intersect) to simpler primitive solids like cubes, spheres, and cylinders.