Passivation is the process by which a material becomes ‘passive,’ meaning it is less affected by environmental factors such as corrosion. It involves the spontaneous formation of a very thin, non-reactive surface film that acts as a barrier, shielding the bulk material from further attack. This film is typically an oxide or nitride layer, a few nanometers thick.
Passivation
- Christian Friedrich Schönbein
The mechanism of passivation is electrochemical. When a reactive metal like chromium, aluminum, or titanium is exposed to an oxidizing environment (like air or certain acids), its surface rapidly oxidizes. If the resulting metal oxide is stable, dense, non-porous, and well-adhered to the metal surface, it forms a protective passive layer. This layer is extremely thin, often only 1-3 nanometers, but it is sufficient to dramatically slow down the rate of corrosion by preventing direct contact between the metal and the corrosive environment.
The stability of this passive film is dependent on the environment, particularly pH and the presence of certain ions like chlorides. For example, the chromium oxide (\(Cr_2O_3\)) layer on stainless steel is highly effective in many environments but can be locally broken down by chloride ions, leading to pitting corrosion. The breakdown and reformation of this passive layer is a dynamic process. If the film is mechanically scratched or damaged, the exposed metal will often repassivate almost instantly, a property known as self-healing.
Passivation can be a natural process or can be enhanced artificially through chemical treatments, such as dipping stainless steel in nitric or citric acid to remove free iron from the surface and encourage the formation of a more robust chromium-rich oxide layer. This process is distinct from applying a coating, as the passive layer is formed from the base metal itself.
Type
Disruption
Usage
Precursors
- Discovery of reactive metals like chromium and aluminum
- Early observations of metals resisting corrosion in specific acids
- Development of electrochemical theories
Applications
- stainless steel’s corrosion resistance (chromium oxide layer)
- titanium’s biocompatibility in medical implants (titanium dioxide layer)
- anodizing of aluminum for protection and color
- protecting silicon wafers in microelectronics
Patents:
Potential Innovations Ideas
Professionals (100% free) Membership Required
You must be a Professionals (100% free) member to access this content.
AVAILABLE FOR NEW CHALLENGES
Mechanical Engineer, Project or R&D Manager
Available for a new challenge on short notice.
Contact me on LinkedIn
Plastic metal electronics integration, Design-to-cost, GMP, Ergonomics, Medium to high-volume devices & consumables, Regulated industries, CE & FDA, CAD, Solidworks, Lean Sigma Black Belt, medical ISO 13485
We are looking for a new sponsor
Your company or institution is into technique, science or research ?
> send us a message <
Receive all new articles
Free, no spam, email not distributed nor resold
or you can get your full membership -for free- to access all restricted content >here<
Historical Context
Passivation
(if date is unknown or not relevant, e.g. "fluid mechanics", a rounded estimation of its notable emergence is provided)
Related Invention, Innovation & Technical Principles