操作指南：真空树脂灌注技术

3 videos to demonstrate from start to finish the resin infusion technologies over carbon or kevlar layers to obtain high-end performance thin-wall parts, as used in DIY projects or in pro applications. Although the vacuum part of the process adds several more steps, and consumables, having fewer or no bubbles, and the resin perfectly mixed with the layers make a way stronger finished product and/or lighter if the layers are reduced for a given strength. Depending on the number of layers versus the vacuum process, it can sometimes save time as no resin has to be manually applied between each layer.

These techniques are reserved for low-volume productions, with high prices due to labor time and raw material and consumables costs, but permit extremely high-performance parts by adapting thicknesses and reinforcements only to required local areas, not permitted with other processes. The other benefit is the low-cost tooling, even for large and complex parts.

Resin Infusion Steps

Steps reviewed for a typical part infusion:

1. 1. prepare or design the mold, with large protruding flanges. 提示： because of the relatively low pressure/vacuum, the mold does not need to be stiff nor hardened, (basic foam might not be sufficient though), however, its surface needs to be extremely smooth (small Ra) for the later sealing, making, for example, 频带动态映射 3D Printing a no-go, unless additional layer or 涂层 are added
   2. depose the release agent and then position the various layers:
      • • the reinforcement fabric layers
        • the peel ply
        • the infusion mesh to insure the propagation of the resin
        • the gum tape to sealing all external components (mold, bag, tube)
        • finally the vacuum bag
   3. use these specific infusion tricks, including positioning the spiral feed line and the vacuum port
   4. test your vacuum and the quality of all your seals. When the resin will be poured inside, it will be too late. Achieving the highest final vacuum is not an option and will be impossible even with a tiny opening
   5. mix and vacuum the resin to remove bubbles in the mix
   6. … and the infusion itself

Advanced Resin Infusion Steps

The previous techniques, but applied to a 3-meter-long Kevlar-reinforced ice sled.

Other advanced technologies demonstrated here, in addition to the previous techniques:

• optional gelcoat applied on the mold directly
• a foam core to increase stiffness without weight and cost if the part would have been plain. These are sandwiched between the two sides of Kevlar layers.

• the complexity inherent to a large part, including curing time constraints, resin flow path tricks, and resin break at the vacuum port side

Industrial Massive Resin Infusion Example

Resin Infusion, with the same principles as before, but used here in the making of a racing sailboat in Italy for the Volvo Ocean Race, now Ocean Race: just the above technics, but at a massive scale, with a mold of more than 60 feet long for the one piece IMOCA 60 monohull world-class.

Note how the previous spiral feed line is here replaced by a bunch of feedlines and valves to limit both the resin travel distance and control the feed sequence by opening/closing the valves one by one.

常用术语表

Finite Difference Method (FDM): 一种通过用有限差分代替导数来逼近微分方程解的数值技术，能够通过对时间和空间中的连续变量进行离散化来分析各种物理现象。

Pounds per Square Inch (PSI): 压力单位，表示作用于一平方英寸面积上的力，单位为磅。常用于各种应用，包括轮胎压力和液压系统，用于量化所施加的压力强度。