Latest Publications & Patents on Ecological Design

Ecological Design

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This is our latest selection of worldwide publications and patents in english on Ecological Design, between many scientific online journals, classified and focused on ecological design, ecodesign, sustainable design, passive design, regenerative design, upcycling and recycling.

Feasibility Study on Reusing Recycled Premixed Multi-Material Powder in the Laser Powder Bed Fusion Process for Thermal Management Application

Published on 2025-10-20 by Gao, Qu, Ding, Mo, Song @MDPI

Abstract: Large-scale applications of multi-material manufacturing technology face many challenges. One major issue is how to reuse the mixed powder left after printing. In this study, we propose using an effective structure design to compensate for the performance loss of reused materials, thereby achieving the purpose of reusing premixed waste powder in certain non-critical thermal management applications. Taking Cu and Ni premixture powder as an example, some explorations were then conducted on the fea[...]


Our summary: Study on reusing recycled powder in laser fusion for thermal management. Effective structure design compensates for performance loss. Cu-Ni heat exchanger shows comparable performance to pure Cu.

Feasibility Study, Recycled Premixed Multi-Material Powder, Laser Powder Bed Fusion Process, Thermal Management Application

Publication

Research on the Morphological Composition and Recovery Possibilities of Selectively Collected Plastics and Metals—A Case Study

Published on 2025-10-20 by Wojciech Hryb, Andrzej J. Wandrasz @MDPI

Abstract: The basis for the assessment of the quality of selective waste collection, as well as the direction of modernization of municipal waste sorting technology, should be morphological composition studies. According to research, the gold standard for the assessment of the quality of selective waste collection, as well as the direction of modernization of municipal waste sorting technology, is morphological composition studies. Selective collection of municipal waste is an indispensable element of the[...]


Our summary: This study assesses the morphological composition of selectively collected plastics and metals in a Polish city. It highlights the importance of morphological studies for improving waste sorting technology and recycling rates. The research also simulates the impact of a planned deposit system on the quality of collected waste.

morphological composition, selective waste collection, recycling, circular economy

Publication

Processing Stability of Carbon Nanofiber-Reinforced Glass Fiber/Polypropylene Composites Under Repeated Extrusion for Mechanical Recycling

Published on 2025-10-19 by Tetsuo Takayama, Daisuke Shimizu, Shunsuke Kobayashi @MDPI

Abstract: Glass fiber-reinforced polypropylene (PP/GF) is used widely in lightweight automotive applications, but it is affected adversely by fiber breakage and matrix degradation during recycling. This study investigates the effects of carbon nanofiber (CBNF) addition on the recyclability of PP/GF composites subjected to repeated extrusion. Homo-type PP was compounded with GF and CBNFs and was processed for up to nine extrusion cycles. Melt viscosity, fiber morphology, flexural properties, interfacial sh[...]


Our summary: The study examines the impact of carbon nanofiber addition on the recyclability of glass fiber-reinforced polypropylene composites during repeated extrusion. Results indicate that composites with carbon nanofibers exhibit better viscosity stability and mechanical properties compared to those without. This research suggests a method for enhancing the sustainability of polypropylene/glass fiber composites in automotive applications.

Carbon Nanofiber, Polypropylene Composites, Mechanical Recycling, Extrusion Cycles

Publication

Efficient Recovery of Lithium and Cobalt from Spent LCO Using Mechanochemical Activation and Ammoniacal Leaching

Published on 2025-10-19 by Bagdatgul Milikhat, Aisulu Batkal, Kaster Kamunur, Lyazzat Mussapyrova, Yerzhan Mukanov, Rashid Nadirov @MDPI

Abstract: In this study, we investigate the recovery of Li and Co from spent LiCoO2 cathodes of spent lithium batteries using a combined approach of mechanochemical activation (MA) and ammoniacal leaching. High-energy ball milling disrupts the layered structure of LiCoO2, introduces defects, and increases surface area, which strongly improves subsequent dissolution. Leaching experiments in an ammonia–ammonium sulphate–sulphite medium were optimized by varying the solid-to-liqui[...]


Our summary: This study explores the recovery of lithium and cobalt from spent LiCoO2 cathodes using mechanochemical activation and ammoniacal leaching. High-energy ball milling enhances dissolution by disrupting the layered structure and increasing surface area. Optimal leaching conditions achieved nearly complete recoveries of 99.5% lithium and 96.5% cobalt, confirming the efficiency of the combined approach.

Lithium recovery, Cobalt recovery, Mechanochemical activation, Ammoniacal leaching

Publication

Waste Upcycling and Mechanical Performance

Published on 2025-10-18 by Laysa Silva Barboza, Pedro Afonso de Moraes Paes, Maria Eduarda Alexandrino Alves, Marceli do Nascimento da Conceição, Nancy Camilly Marques de Sena, Pedro Henrique Poubel Mendonça da Silveira, Roberto Carlos da Conceição Ribeiro, Neyda de la Caridad Om Tapanes, Daniele Cruz Bastos @MDPI

Abstract: Thermoplastic starch (TPS) is a biodegradable polymer from renewable sources, but its limited mechanical and thermal properties restrict wider industrial use compared to petroleum-based plastics. In this study, TPS-based biocomposites were developed and optimized by incorporating agricultural and mineral Residues: coffee husks (CH), potassium feldspar (PF), and Bahia Beige marble (BB) as reinforcements. Mechanical, thermal, and morphological characterizations were carried out, and a simplex&[...]


Our summary: TPS-based biocomposites were developed using agricultural and mineral residues to enhance mechanical performance. The optimal formulation achieved significant improvements in tensile strength and impact resistance. This research supports sustainable practices by reducing waste and promoting eco-friendly materials.

biocomposites, thermoplastic starch, waste upcycling, mechanical properties

Publication

The Role of Crosslink Density in Performance Recovery

Published on 2025-10-17 by Edoardo Miravalle, Teodora Andra Olariu, Claudio Cecone, Valentina Brunella, Pierangiola Bracco, Marco Zanetti @MDPI

Abstract: Thermoset polyurethanes invite industrial interest for their versatility and chemical and mechanical resistance due to their permanently crosslinked networks; yet this structural feature severely limits their recyclability. Recent advances in Covalent Adaptable Networks (CANs), enabled by Dynamic Covalent Chemistry (DCC), have demonstrated promising pathways toward reprocessability through bond-exchange mechanisms. However, no clear link has yet been identified between material properties and th[...]


Our summary: This study examines how crosslink density affects the reprocessability of thermoset polyurethanes. Two model systems with different crosslink densities were synthesized and analyzed. Findings indicate that higher crosslink density leads to better mechanical performance retention after reprocessing.

Crosslink Density, Thermoset Polyurethanes, Covalent Adaptable Networks, Reprocessability

Publication

Selective lithium extraction for cathode materials

Patent published on the 2025-10-16 in WO under Ref WO2025217619 by WORCESTER POLYTECHNIC INST [US] (Wang Yan [us], Hou Jiahui [us], Wang Zexin [us])

Abstract: Lithium recycling from expended Li-Ion batteries occurs thought selective recovery of lithium charge materials from a recycling stream including transition metals used for the charge material. Li recovery performed using an organic acid-based approach including terephthalic acid (TPA), benzenetetracarboxylic acid (BTCA), and other organic acids results in highly selective lithium extraction, achieving minimal transition metal contamination in the extracted solution. A recycling stream including [...]


Our summary: This process focuses on selective lithium extraction from spent Li-ion batteries using organic acids. It minimizes transition metal contamination while recovering lithium and other metals. The method involves hydrothermal treatment, filtration, and recrystallization to produce battery-grade lithium carbonate.

lithium extraction, organic acids, recycling, hydrothermal reactor

Patent

System and method for simultaneous charging of a plurality of batteries

Patent published on the 2025-09-18 in US under Ref US2025293528 by ONE ENERGETICS LLC [US] (Kacperski Alan J [us], Miller Geoffrey S [us])

Abstract: The various embodiments herein provide a system and method for enabling simultaneous charging of multiple batteries. The embodiments also provide a system and method generating a magnetic field through a conductive strip placed around a plurality of battery banks to enable efficient and simultaneous charging of multiple batteries. The embodiments optimize the method in which battery banks are charged, rejuvenated and recycled. By utilizing a conductive strip to create a magnetic field, the syste[...]


Our summary: The system enables simultaneous charging of multiple batteries using a conductive strip to generate a magnetic field. It optimizes battery charging, rejuvenation, and recycling, enhancing efficiency and reducing thermal risks. Key benefits include faster charging times and extending battery life while supporting environmental sustainability.

simultaneous charging, magnetic field, battery rejuvenation, environmental sustainability

Patent

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    Topics covered: ecological design, ecodesign, sustainable design, passive design, regenerative design, upcycling, recycling, engineered products, polymer composite vessels, hydrogen storage, carbonaceous materials, hydrometallurgical, waste recycling, functionalized smart resins, epoxy-based composites, graphene, water saving, and purification unit..

    Historical Context

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    (if date is unknown or not relevant, e.g. "fluid mechanics", a rounded estimation of its notable emergence is provided)

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