Product Design, Manufacturing & Innovation Resources
» 製品デザイン » 工場見学 » タイヤ製造

タイヤ製造

タイヤ製造

All the processes, from the raw material to the green tire finally molded and cured. Not many products involve so many different processes and materials in volumes of millions per year.

The technologies involved:

  • elastomer, natural rubber & curing
  • complex mold technics
  • leak-tight and プレッシャー
  • metal reinforcing

All that with very high volume production (5 tires per car, summer + winter tires,  +1 car per family …) for sure one of the most produced products worldwide after food production.

The logic here is all the way from the rubber tree to the final finished tire.

Let’s first harvest the rubber

A very good design principle of tires:

To be compared with a 1930 production

Improvements have been

  • in the materials
  • the assembly of layers
  • in the automation replacing handwork

But obviously a continuous improvement rather than a radical breakthrough innovation design concept except suppressing the inner tube

Missing: what about recycling? Please complete or comment below.

Complementary Readings & Techniques

  • Rubber compounding and formulation: blending, vulcanization, and material testing.
  • Material science and polymers: polymer synthesis, reinforcement with fillers, and nano-material integration.
  • Quality control in manufacturing: statistical process control, defect detection, and non-destructive testing.
  • Sustainable and eco-friendly practices: recycling of tire materials, use of bio-based materials, and ライフサイクルアセスメント.
  • Supply chain management: ジャストインタイム inventory, demand forecasting, and logistics optimization.
  • Performance testing and evaluation: tread wear analysis, traction testing, and temperature resistance assessments.

External Links on Tires and Automotive Components Manufacturing

(リンクにカーソルを合わせると、コンテンツの説明が表示されます)

用語集

Life Cycle Assessment (LCA): 原材料の採取から生産、使用、廃棄に至るまで、製品のライフサイクルのあらゆる段階に関連する環境影響を体系的に分析し、改善の機会を特定し、意思決定に役立てることを目的とする。

Non-Destructive Testing (NDT): 材料の特性、完全性、または構造を損傷を与えることなく評価するために用いられる方法で、超音波探傷試験、放射線探傷試験、磁粉探傷試験、浸透探傷試験などの技術を用いて欠陥や不連続部を検出する。

Statistical Process Control (SPC): a method of quality control that employs statistical techniques to monitor and control a process, ensuring it operates at its full potential by identifying variations and maintaining consistent output within specified limits.

取り上げるトピック: elastomer, natural rubber, curing, complex mold techniques, leak-tight, pressure, metal reinforcing, rubber compounding, vulcanization, quality control, sustainable practices, recycling, supply chain management, performance testing, tread wear analysis, traction testing, temperature resistance, ISO 9001, ISO 14001, ASTM D412, ISO 11357, and ISO 16256..

歴史的背景

1950
1955
1956
1960
1960
1960
1960
1950
1950
1955
1958
1960
1960
1960
1960

(日付が不明または関連性がない場合、例えば「流体力学」などでは、その注目すべき出現時期の概算値が提示されます。)

フルサイズの画像とダウンロードは、登録会員のみが100%無料で利用できます。