» 节拍时间和周期时间的区别

节拍时间和周期时间的区别

1960
生产车间,展示工业技术中的 "塔克时间"(Takt time)和 "周期时间"(Cycle time)。

(generate image for illustration only)

Takt time is a theoretical calculation representing the pace of customer demand ([latex]Available Time \div Demand[/latex]). In contrast, cycle time is an empirical measurement of the actual time taken to complete one unit of work at a specific process step. A core principle of lean 制造业 is to ensure that cycle time is consistently less than or equal to Takt time.

The relationship between Takt time, cycle time, and lead time is critical. Takt time is what you need, cycle time is what you get, and lead time is the total time a customer must wait for a product. The primary diagnostic use of this distinction is in line balancing and bottleneck identification. By measuring the cycle time of every station on a line and comparing it to the Takt time, managers can instantly see where problems lie. Any station where Cycle Time > Takt Time is a bottleneck that constrains the entire system’s output. Efforts for improvement, or ‘kaizen’, should be focused on these bottleneck stations to reduce their cycle time.

Conversely, if a station’s Cycle Time < Takt Time, it has spare capacity. While this may seem good, it can lead to overproduction if not managed. The operator may finish their work early and produce extra units ‘just in case’, creating inventory that is not yet needed by the next station or the customer. The lean ideal is to balance the line so that the cycle time of each station is very close to, but just under, the Takt time. This creates a smooth, synchronized flow and maximizes labor efficiency without generating wasteful inventory.

UNESCO Nomenclature: 3308
- 工业技术

类型

抽象系统

中断

递增

使用方法

广泛使用

前体

  • 埃利亚胡·M·高德拉特(Eliyahu M. Goldratt)提出的约束理论
  • 工业环境中绩效指标的开发
  • 生产理论中的瓶颈概念
  • 统计过程控制 methods for measuring process times

应用

  • 瓶颈分析与管理
  • 生产能力规划
  • 制造单元的性能测量
  • guiding continuous improvement (kaizen) activities
  • 跨多个站点进行工作平衡

专利:

NA

潜在的创新想法

级别需要会员

您必须是!!等级!!会员才能访问此内容。

立即加入

已经是会员? 在此登录
Related to: takt time, cycle time, lead time, bottleneck, lean manufacturing, 丰田生产系统, process improvement, capacity planning.

发表回复

您的邮箱地址不会被公开。 必填项已用 * 标注

迎接新挑战
机械工程师、项目、工艺工程师或研发经理
有效的产品开发

可在短时间内接受新的挑战。
通过 LinkedIn 联系我
塑料金属电子集成、成本设计、GMP、人体工程学、中高容量设备和耗材、精益制造、受监管行业、CE 和 FDA、CAD、Solidworks、精益西格玛黑带、医疗 ISO 13485

我们正在寻找新的赞助商

 

您的公司或机构从事技术、科学或研究吗?
> 给我们发送消息 <

接收所有新文章
免费,无垃圾邮件,电子邮件不分发也不转售

或者您可以免费获得完整会员资格以访问所有受限制的内容>这里<

历史背景

(如果日期不详或不相关,例如 "流体力学",则对其显著出现的时间作了四舍五入的估计)。

相关发明、创新和技术原理

滚动至顶部

你可能还喜欢