Gemba (現場) is the Japanese term for ‘the actual place.’ In management, it refers to the place where value is created, such as the factory floor. Gemba 改善 is the principle of going to the Gemba to observe the process, engage with workers, and identify opportunities for improvement directly at the source, rather than from a remote office.
Gemba Kaizen: Improvement at the Source
- Masaaki Imai
The philosophy of Gemba Kaizen emphasizes that real improvement comes from a deep understanding of the actual processes, which can only be gained through direct observation and engagement. It stands in contrast to top-down decision-making based solely on reports, data, and meetings held away from the action. The practice involves managers and engineers regularly visiting the Gemba, not to supervise or find fault, but to learn and support. A key practice is the ‘Gemba walk,’ where leaders walk the shop floor, ask questions, and listen to the insights of the frontline employees who work with the process every day. The core idea is that these employees are the experts on their own work and are best positioned to identify problems (泥田, mura, muri – waste, unevenness, overburden) and suggest practical solutions. Gemba Kaizen is not about making large capital investments; it’s about making small, common-sense improvements that collectively have a significant impact. It fosters a culture of respect for people, encourages employee empowerment, and ensures that improvement efforts are grounded in reality. By focusing on the place where value is added, organizations can more effectively streamline operations, enhance quality, and improve safety.
类型
Disruption
使用方法
Precursors
- management by walking around (MBWA) concept
- 丰田 Production System’s emphasis on ‘genchi genbutsu’ (go and see for yourself)
- Taiichi Ohno’s ‘Ohno circle’ practice of standing and observing a process for hours
应用
专利:
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Plastic metal electronics integration, Design-to-cost, GMP, Ergonomics, Medium to high-volume devices & consumables, Lean Manufacturing, Regulated industries, CE & FDA, CAD, Solidworks, Lean Sigma Black Belt, medical ISO 13485
Historical Context
Gemba Kaizen: Improvement at the Source
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