IQ OQ PQ

IQ OQ PQ

IQ OQ PQ

Objectif :

Établir des preuves documentées que les équipements et les processus sont installés correctement, qu'ils fonctionnent comme prévu et qu'ils produisent des résultats cohérents et de qualité répondant à des spécifications prédéterminées.

Comment il est utilisé :

Avantages

Inconvénients

Catégories :

Idéal pour :

The IQ OQ PQ methodology is pivotal in industries such as pharmaceuticals, biotechnology, and medical devices, where precision and compliance with stringent regulations are mandatory. In the installation qualification (IQ) phase, a thorough assessment is conducted to confirm that the equipment is installed according to the manufacturer’s specifications and meets all necessary design requirements, incorporating aspects like environmental conditions and utility connections that could impact performance. The operational qualification (OQ) phase deploys specific tests to confirm that the equipment functions within pre-defined operational limits and can perform under various conditions, enabling teams to document and manage any variability in operation design. Following these validation steps, the performance qualification (PQ) phase involves executing processes using the actual manufacturing environment, ensuring that the equipment produces products that meet quality specifications consistently. Teams typically include quality assurance personnel, manufacturing engineers, validation specialists, and often regulatory affairs experts, providing a multi-disciplinary approach to validation that enhances reliability. This methodology is prominently applied during the cycle de vie of equipment, particularly during new system installations, major upgrades, or before the launch of production lines, ensuring that any new equipment not only fulfills operational demands but also adheres firmly to compliance standards set by regulatory bodies such as the FDA or EMA. Extensive documentation generated throughout the IQ OQ PQ process serves not only as proof of compliance but also as a critical reference for future audits and operational assessments, allowing companies to mitigate risks related to equipment failure and variability in product output while cultivating a reputation for quality and trustworthiness in the market.

Principales étapes de cette méthodologie

  1. Verify that installation meets design specifications and manufacturer guidelines.
  2. Check connections, power supply, and hardware configurations.
  3. Ensure safety features and alarms are operational.
  4. Conduct functional tests to evaluate operational capability across the intended operating range.
  5. Document all tests and outcomes to demonstrate compliance with operational standards.
  6. Run tests with actual product conditions to confirm consistent performance under normal operations.
  7. Validate that the output meets design specifications for quality and integrity.
  8. Document performance results and confirm adherence to quality requirements.

Conseils de pro

  • Involve cross-functional teams during the IQ, OQ, and PQ phases to identify potential issues early and ensure all design and operational specifications are met.
  • Implement risk management strategies, such as Failure Mode and Effects Analysis (FMEA), to prioritize validation activities based on potential impact on product quality and compliance.
  • Utilize le contrôle statistique des processus (CPS) during PQ to monitor process stability and product consistency under normal operating conditions, ensuring ongoing compliance and quality assurance.

Lire et comparer plusieurs méthodologies, nous recommandons le

> Référentiel méthodologique étendu  <
ainsi que plus de 400 autres méthodologies.

Vos commentaires sur cette méthodologie ou des informations supplémentaires sont les bienvenus sur le site web de la Commission européenne. section des commentaires ci-dessous ↓ , ainsi que toute idée ou lien en rapport avec l'ingénierie.

Laisser un commentaire

Votre adresse e-mail ne sera pas publiée. Les champs obligatoires sont indiqués avec *

Articles Similaires

Retour en haut