» 准时制(JIT)生产

准时制(JIT)生产

1940
  • Kiichiro Toyoda
  • Taiichi Ohno
展示工业工程中准时生产效率的汽车装配线。

(generate image for illustration only)

Just-in-Time (JIT) is a production strategy aimed at increasing efficiency and decreasing waste by receiving goods only as they are needed in the production process, thereby reducing inventory costs. This 方法 requires precise forecasting and highly coordinated supply chains. The goal is to have the right materials, at the right place, at the right time, in the exact amount.

JIT production is a core pillar of the 丰田生产系统 and lean manufacturing. Its implementation fundamentally shifts a company from a “push” system, where production is based on forecasts, to a “pull” system, where production is triggered by actual customer demand. This pull is often managed using a signaling system like 看板. The benefits of JIT are significant: it drastically reduces inventory holding costs, minimizes the space required for storage, and exposes production problems like defects or bottlenecks that were previously hidden by excess inventory. However, JIT is not without risks. It makes the production system highly vulnerable to disruptions in the supply chain, as there is little to no buffer stock. A delay from a single supplier can halt the entire production line. Therefore, successful JIT implementation requires strong, reliable relationships with suppliers, high-quality processes to prevent defects, and a flexible, well-trained workforce capable of responding quickly to changes in demand. It is a system that demands discipline and continuous improvement to function effectively.

UNESCO Nomenclature: 3307
– Industrial engineering

类型

抽象系统

中断

革命

使用方法

广泛使用

前体

  • Ford’s assembly line and continuous flow concepts
  • 超市补货模型(观察他们如何补充货架)
  • 科学管理原则

应用

  • 快时尚零售(例如 Zara)
  • 按需印刷服务
  • 汽车制造供应链
  • 餐饮服务和餐厅厨房

专利:

NA

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Related to: just-in-time, JIT, inventory, pull system, 丰田 production system, supply chain, lean, kanban.

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