Modplas

Australia

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Modplas is an Australian large-format vacuum forming and CNC manufacturing specialist headquartered in Tweed Heads South, New South Wales. The company’s leadership team brings more than 40 years of combined experience in industrial vacuum forming, thermoforming tooling, and automated robotic finishing.

Modplas manages the entire manufacturing cycle completely in-house—from initial concept design and 3D laser scanning to mold machining, automated sheet vacuum forming, multi-axis robotic routing, and sub-assembly—serving OEMs and commercial clients across Australia.

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Modplas provides specialized large-format vacuum forming and precision post-processing capabilities:

Vacuum Forming: Large-format, fully automated CNC vacuum forming processing a diverse range of rigid thermoplastic materials sourced from certified global producers.
Machinery & Working Envelopes:
- 2x Large-format CNC automated vacuum forming machines
- 5-Axis CNC Router with working envelope: 3660mm × 1525mm × 1000mm
- 8-Axis Milling Robot with working envelope: 3000mm × 3000mm × 3000mm
- 3-Axis Pod and Rail Router with working volume: 3050mm × 1220mm × 250mm
- Material Drying & Annealing Oven: 3500mm × 2500mm × 2400mm
- In-house heavy-duty closed-loop recycling granulator
Design & Prototyping: 3D scanning, reverse engineering, CAD Class-A surface modeling, CAM toolpath programming, and pattern machining.
Post-Processing & Assembly: Edge radiusing and side drilling in flat panels, structural bonding, solvent welding, bracket riveting, hardware insertion, and complete sub-assembly.

Modplas

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