Roll forming continuously bends metal strip into long profiles by passing it through a series of shaped rollers, producing constant-cross-section parts at high speed. It suits long, simple structural profiles better than stamping or extrusion when run length is high.
Roll forming’s economics favor long production runs of a single constant profile — tooling (the roll sets) is a fixed cost best spread across high running length.
Related terms: roll forming, roll tooling design, strip metal feedstock, in-line punching and cutting, profile cross-section design, springback compensation, roll station sequencing, galvanized/pre-finished coil stock
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Roll-formed profiles show up wherever long structural metal shapes are consumed at volume.
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