FAS Fonderia Acciai Speciali S.r.l.

Italy

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FAS Fonderia Acciai Speciali S.r.l. was founded in 1972 in Urbisaglia (Macerata) and is a foundry in central Italy dedicated to the casting of specialty steels, stainless steels, and high-performance alloys. With over five decades of metallurgical expertise, FAS combines traditional sand casting lines with advanced ceramic molding technology.

FAS is widely recognized for its mastery of the patented Replicast® process, using ceramic shells built around expandable polystyrene patterns to yield castings of exceptional surface quality and complex internal geometries with tight tolerances and minimal machining allowances.

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FAS produces custom steel castings for critical flow control, energy, and heavy engineering applications:

Sand Casting: Two sand casting plants (one manual and one automated) accommodating diverse batch sizes and complex part configurations.
Replicast® Ceramic Shell Molding: Production of specialty alloy castings from expandable polystyrene tooling, producing parts ranging from 0.4 kg up to 900–1,000 kg with superior dimensional accuracy and low surface roughness.
Vertical Centrifugal Casting: Specialized vertical spinning systems for symmetrical, hollow cylindrical components.
Rapid Prototyping: Rapid prototype casting using Replicast tooling without high initial steel pattern investments.
Materials Cast: Special steels, duplex and super duplex stainless steels, austenitic and martensitic steels, carbon and low-alloy steels, and nickel-base heat/corrosion-resistant alloys.
Product Types: Impellers, Francis runners, turbine components, Pelton buckets, Kaplan blades, guide vanes, pump casings, and valve bodies.

FAS Fonderia Acciai Speciali S.r.l.

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