FÉMALK Fémöntészeti Alkatrészgyártó Zrt.

Hungary

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FÉMALK Zrt. is one of Hungary’s premier high-pressure die casting foundries, tracing its history back to July 1989. The company operates as a privately held enterprise wholly owned by Dr. József Sándor, employing nearly 900 people across production sites located in Budapest (Csepel), Dunavarsány, and Erdőhorváti.

The company specializes in the development, casting, machining, surface finishing, and assembly of complex aluminum die-cast components, primarily serving major Tier-1 and OEM partners across the European automotive sector.

FÉMALK operates comprehensive internal R&D, component design, in-house tooling manufacturing, and testing laboratories. Its operations are certified according to IATF 16949:2016, ISO 14001:2015, ISO 45001:2018, ISO 50001:2018, as well as TISAX information security standards.

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FÉMALK provides end-to-end aluminum die casting and finishing solutions, handling part development from concept and simulation to serial delivery:

High-Pressure Die Casting: Annual melting capacity exceeding 40,000 tonnes using more than 40 automated die casting cells ranging in clamping force from 400 to 1,850 tonnes (expandable up to 3,500 tonnes), producing parts weighing 30 g to 5,000 g.
Alloy Processing: High-volume casting of standard alloys including EN AB-46000 (AlSi9Cu3(Fe)) and specialized automotive structural alloys.
CNC Machining & Toolmaking: Dedicated tool manufacturing facility with 3-axis and 5-axis CNC machining centers, sinker EDM, and wire EDM machinery.
Surface Finishing & Assembly: In-house blasting, vibratory deburring, washing, and multi-component assembly cells.
Engineering & Lab Testing: CAE/FEA simulation (ANSYS, ALTAIR HyperWorks, LS-DYNA, nCode), CAD (CATIA, CREO, NX), INSTRON tensile testing (250 kN), IST pulsator fatigue testing (27 kN / 65 kN), OLYMPUS metallography, SPECTROLAB spectrometry, vibration/natural frequency impulse testing, and cleanroom washing analysis.

FÉMALK Fémöntészeti Alkatrészgyártó Zrt.

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