Canadian Specialty Castings

Canada

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Based in Niagara Falls, Ontario, Canadian Specialty Castings (CSC) is a sand casting foundry division of Canadian Babbitt Bearings Ltd., operating under Russell Industries. The company produces custom, high-specification ferrous sand castings for demanding industrial, energy, and pumping applications across North America.

Canadian Specialty Castings is notable for its metallurgical capability to melt and pour over 400 different alloys under one roof. Working closely with sister companies in the Russell group, CSC provides end-to-end turnkey manufacturing spanning pattern development, casting simulation, specialized heat treatment, heavy CNC finish machining, and complete NDE examination.

Quality Standards: Certified to ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018
Advanced Equipment: ExOne S-Max industrial 3D sand printer for rapid mold and core creation without patterns
Metallurgical Testing: In-house spectrometer verification and full chemical and physical spec compliance

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Canadian Specialty Castings supplies engineered sand castings ranging from individual custom components to large industrial production runs:

Sand Casting Capabilities: Chemically bonded airset and no-bake sand molds capable of producing cast components weighing up to 6,000 lbs.
Materials & Alloys: More than 400 poured alloys, including carbon steels, low-alloy steels, austenitic and martensitic stainless steels, duplex and super duplex stainless, Ni-Hard, Ni-Resist, and wear-resistant nickel alloys.
Additive Tooling: Direct 3D sand printing of complex cores and prototype molds using an ExOne S-Max sand printer.
Design & Simulation: MAGMA / computer casting simulation software to model metal flow, solidification, and avoid shrinkage.
Finishing & Machining: Full-scale CNC rough and finish machining up to 20-ton capacity through affiliated machining facilities, stress relief and solution annealing heat treatments.
Inspection & NDE: In-house spectrometry, liquid penetrant testing, ultrasonic examination, magnetic particle inspection, and radiographic testing.

Canadian Specialty Castings

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