» MTBF of Series Components

MTBF of Series Components

1960

For a system of components in series, where any single failure causes system failure, the overall failure rate is the sum of individual rates. The system’s MTBF is the reciprocal of this sum: [latex]MTBF_{system} = (\sum_{i=1}^{n} \lambda_i)^{-1} = (1/MTBF_1 + 1/MTBF_2 + … + 1/MTBF_n)^{-1}[/latex]. This implies the system’s MTBF is always less than the lowest individual component’s MTBF.

This principle highlights a critical aspect of system design: a chain is only as strong as its weakest link. When components are arranged in series, the overall system reliability is always lower than the reliability of the least reliable component. For example, consider a system with two components in series. Component 1 has an MTBF of 10,000 hours ([latex]\lambda_1 = 10^{-4}[/latex] failures/hour) and Component 2 has an MTBF of 20,000 hours ([latex]\lambda_2 = 0.5 \times 10^{-4}[/latex] failures/hour).

The total system failure rate is [latex]\lambda_{system} = \lambda_1 + \lambda_2 = 10^{-4} + 0.5 \times 10^{-4} = 1.5 \times 10^{-4}[/latex] failures/hour. The system’s MTBF is then [latex]MTBF_{system} = 1 / \lambda_{system} = 1 / (1.5 \times 10^{-4}) \approx 6,667[/latex] hours. This is significantly lower than the MTBF of either individual component.

This calculation is foundational to the use of Reliability Block Diagrams (RBDs), a graphical 方法 for analyzing system reliability. In an RBD, components in series are drawn in a line, visually representing that all must function for the system to succeed. This analysis drives engineers to identify critical components and focus reliability improvement efforts, such as selecting higher-quality parts or introducing redundancy (parallel components).

UNESCO Nomenclature: 2212
– Systems engineering

类型

Abstract System

Disruption

Substantial

使用方法

Widespread Use

Precursors

  • boolean algebra developed by george boole
  • network flow theory
  • graph theory principles
  • early circuit analysis techniques

应用

  • electronic circuit design reliability analysis
  • risk assessment in complex industrial processes
  • supply chain vulnerability analysis
  • 软件 architecture design, where modules are in series

专利:

Potential Innovations Ideas

级别需要会员

您必须是!!等级!!会员才能访问此内容。

立即加入

已经是会员? 在此登录
Related to: series components, system reliability, failure rate, reliability block diagram, weakest link, system design, risk assessment, electronics

发表回复

您的邮箱地址不会被公开。 必填项已用 * 标注

迎接新挑战
Mechanical Engineer, Project, Process Engineering or R&D Manager
有效的产品开发

可在短时间内接受新的挑战。
通过 LinkedIn 联系我
Plastic metal electronics integration, Design-to-cost, GMP, Ergonomics, Medium to high-volume devices & consumables, Lean Manufacturing, Regulated industries, CE & FDA, CAD, Solidworks, Lean Sigma Black Belt, medical ISO 13485

我们正在寻找新的赞助商

 

您的公司或机构从事技术、科学或研究吗?
> 给我们发送消息 <

接收所有新文章
免费,无垃圾邮件,电子邮件不分发也不转售

或者您可以免费获得完整会员资格以访问所有受限制的内容>这里<

Historical Context

(if date is unknown or not relevant, e.g. "fluid mechanics", a rounded estimation of its notable emergence is provided)

Related Invention, Innovation & Technical Principles

滚动至顶部

你可能还喜欢