Cleanrooms utilize two primary airflow principles to control contamination. Turbulent (or non-unidirectional) flow involves mixed air streams, suitable for less stringent classes (ISO 6-9). Laminar (or unidirectional) flow uses parallel, constant-velocity air streams to sweep particles out of the environment, essential for high-purity applications like ISO 1-5, preventing cross-contamination and ensuring rapid particle removal.
Cleanroom Airflow Principles: Laminar and Turbulent Flow
The choice between turbulent and laminar airflow is a fundamental design decision in cleanroom engineering, driven by the required cleanliness level and cost constraints. Turbulent flow rooms, the more conventional design, supply HEPA-filtered air from ceiling-mounted diffusers. The air enters the room, mixes with the existing air, and removes contaminants as it exits through low-level exhausts. While effective for many applications, the random air currents can create eddies where particles may linger or settle.
In contrast, laminar flow, also known as unidirectional flow, creates a predictable, uniform movement of air. In a vertical laminar flow room, the entire ceiling is composed of HEPA or ULPA filters, and the air travels straight down to a perforated raised floor, acting like a massive, slow-moving piston that pushes particles out. This design provides the highest level of air cleanliness by minimizing the time a particle can remain airborne and preventing lateral movement of contaminants. Horizontal laminar flow systems are also used, where air moves from a filtered wall to an exhaust wall. While significantly more expensive to build and operate due to the large filter area and high air-change rates, laminar flow is non-negotiable for processes like microchip fabrication where a single sub-micron particle can destroy a device.
النوع
Disruption
الاستخدام
Precursors
- principles of fluid dynamics (Bernoulli’s principle, Reynolds number)
- development of HEPA filtration technology
- Willis Whitfield’s invention of the modern cleanroom
- understanding of airborne particle transport mechanisms
التطبيقات
- semiconductor photolithography bays
- sterile filling lines in pharmaceutical production
- operating theaters for sensitive surgeries
- satellite assembly and integration facilities
- biological safety cabinets
براءات الاختراع:
- US3158457A
Potential Innovations Ideas
!!مستويات !!! العضوية مطلوبة
يجب أن تكون عضوًا !!! مستويات!!! للوصول إلى هذا المحتوى.
متاح للتحديات الجديدة
مهندس ميكانيكي، مدير مشروع أو بحث وتطوير
متاح لتحدي جديد في غضون مهلة قصيرة.
تواصل معي على LinkedIn
تكامل الإلكترونيات المعدنية والبلاستيكية، التصميم حسب التكلفة، ممارسات التصنيع الجيدة (GMP)، بيئة العمل، الأجهزة والمواد الاستهلاكية متوسطة إلى عالية الحجم، الصناعات الخاضعة للتنظيم، شهادات CE وFDA، التصميم بمساعدة الحاسوب (CAD)، Solidworks، الحزام الأسود Lean Sigma، شهادة ISO 13485 الطبية
احصل على جميع المقالات الجديدة
مجاني، لا يوجد بريد عشوائي، ولا يتم توزيع البريد الإلكتروني ولا إعادة بيعه
أو يمكنك الحصول على عضويتك الكاملة -مجانًا- للوصول إلى جميع المحتويات المحظورة >هنا<
Historical Context
Cleanroom Airflow Principles: Laminar and Turbulent Flow
(if date is unknown or not relevant, e.g. "fluid mechanics", a rounded estimation of its notable emergence is provided)
Related Invention, Innovation & Technical Principles