» The Bathtub Curve

The Bathtub Curve

1950

"(《世界人权宣言》) 浴缸曲线 is a graphical model illustrating three phases of a product’s life in terms of failure rate. It starts with a high but decreasing ‘infant mortality’ rate, followed by a low, constant ‘useful life’ rate, and concludes with an increasing ‘wear-out’ rate. MTBF calculations using a constant failure rate ([latex]\lambda[/latex]) are typically only valid during the central ‘useful life’ phase.

The bathtub curve provides a more nuanced view of reliability than a single, constant failure rate. The three distinct phases are:

1. Infant Mortality (or Early Life Failures): This initial period is characterized by a high failure rate that decreases over time. Failures are often due to 制造业 defects or installation errors. To mitigate this, manufacturers often perform ‘burn-in’ testing, operating products under stress to weed out weak units before they reach the customer.

2. Useful Life (or Random Failures): This is the longest phase, where the failure rate is low and relatively constant. Failures are considered random and unpredictable. The exponential distribution and the simple MTBF formula ([latex]MTBF = 1/\lambda[/latex]) are most applicable here.

3. Wear-Out: In this final phase, the failure rate begins to increase as components start to degrade and fail due to aging, fatigue, or corrosion. This is the basis for preventive maintenance, where components are replaced before they are expected to enter this high-failure-rate period, ensuring continued system reliability.

Understanding which phase a system is in is crucial for making correct maintenance and replacement decisions.

UNESCO Nomenclature: 2212
– Systems engineering

类型

Abstract System

Disruption

Substantial

使用方法

Widespread Use

Precursors

  • actuarial life tables used in insurance
  • weibull distribution analysis, developed by waloddi weibull
  • studies on material fatigue and aging
  • statistical quality control methods

应用

  • warranty period determination for consumer products
  • burn-in testing for electronic components to screen out early failures
  • preventive maintenance scheduling to replace parts before they enter the wear-out phase
  • asset lifecycle management

专利:

Potential Innovations Ideas

级别需要会员

您必须是!!等级!!会员才能访问此内容。

立即加入

已经是会员? 在此登录
Related to: bathtub curve, failure rate, infant mortality, useful life, wear-out, reliability, burn-in testing, preventive maintenance

发表回复

您的邮箱地址不会被公开。 必填项已用 * 标注

迎接新挑战
Mechanical Engineer, Project, Process Engineering or R&D Manager
有效的产品开发

可在短时间内接受新的挑战。
通过 LinkedIn 联系我
Plastic metal electronics integration, Design-to-cost, GMP, Ergonomics, Medium to high-volume devices & consumables, Lean Manufacturing, Regulated industries, CE & FDA, CAD, Solidworks, Lean Sigma Black Belt, medical ISO 13485

我们正在寻找新的赞助商

 

您的公司或机构从事技术、科学或研究吗?
> 给我们发送消息 <

接收所有新文章
免费,无垃圾邮件,电子邮件不分发也不转售

或者您可以免费获得完整会员资格以访问所有受限制的内容>这里<

Historical Context

(if date is unknown or not relevant, e.g. "fluid mechanics", a rounded estimation of its notable emergence is provided)

Related Invention, Innovation & Technical Principles

滚动至顶部

你可能还喜欢